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Field ReportsFIELD_REPORT · REP_17

Personal Care · 2026.03.18 · 12 min

Deodorant roll-on 50ml: aluminium-free vs classic economics

Cost teardown of a 50ml roll-on deodorant in two systems — aluminium chlorohydrate (anti-perspirant) and aluminium-free (deodorant-only).

Figures and price bands are as of 2026.03.18. Indian FMCG input costs move quickly — re-check before committing to a quote.

Deodorant roll-on 50ml: aluminium-free vs classic economicsREP_17

Anti-perspirant vs deodorant

Anti-perspirants block sweat ducts via aluminium chlorohydrate (ACH) at 12–18% — a CDSCO-regulated active. Deodorants only mask odour via fragrance + antimicrobial alcohol or essential oils. Aluminium-free skips the ACH and the regulated-product status but loses 6–8 hour 'no wet patch' performance.

Ball and closure tooling

Roll-on ball quality is the silent margin lever: polypropylene balls leak roll-back into product within 4 months; HDPE balls are stable but 8% more expensive.

§ KEY TAKEAWAYS

  • 01ACH triggers cosmetic-with-claim regulatory class — plan dossier early
  • 02Aluminium-free is positioning, not just chemistry
  • 03Roll-on ball spec is non-negotiable — leakage kills repeat
  • 04Fragrance loading drives 14–20% of landed cost

§ GLOSSARY

Technical jargon, acronyms and scientific terms used in this file — decoded.

ACH
Aluminium Chlorohydrate — the active in anti-perspirants that forms a temporary plug in sweat ducts.
Cosmetic-with-claim
CDSCO regulatory tier requiring efficacy substantiation and safety dossier; sits between cosmetics and OTC drugs.
Roll-on ball
The spherical applicator at the tube opening; material grade determines leakage rate.
Triclosan
Antimicrobial once widely used in deodorants; now banned in most markets — Indian brands have phased out by 2024.
Antiperspirant claim
Statement that the product reduces sweat; legally distinct from 'deodorant' which only addresses odour.